Firehawk Aerospace Secures $4M for 3D-Printed Rocket Propellant

September 22, 2025
Firehawk Aerospace has been awarded a $4 million contract by AFWERX to develop 3D-printed thermoplastic-based propellant for extended range rockets.

Firehawk Aerospace has been awarded a $4 million TACFI contract by AFWERX to advance the development of extended range solid rocket motors using 3D-printed thermoplastic-based propellant, announced in a press release. This initiative is part of the Department of the Air Force's Open Topic SBIR/STTR program, which aims to foster innovation by supporting advanced technologies.

The contract will enable Firehawk to design and test solutions with optimized formulations and geometries for enhanced range. The company's approach leverages additive manufacturing techniques to create safer and more flexible rocket propulsion systems, which are crucial for tactical and strategic defense applications. This development is expected to provide significant advantages in operational flexibility and supply chain resilience, addressing key priorities for military and industry partners.

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